It provides both time and cost savings thanks to its ability to perform complex bending easily with its standard 4-axis back rest (X, R, Z1, Z2) and other accessories that assist bending.
Thanks to the standard motorized crowning system, the deflection balance can be ideally achieved with the motor. Thus, precise bends are obtained.
Provides minimal energy consumption. Cylinders and hydraulic installations that provide easy maintenance are used. Thus, maintenance needs are kept at minimum. This way, the machine offers low operating costs.
With its speed and versatility, it is a profitable investment and can pay off for itself in a short time.
Fast, easy, error-free, and precise programming is possible thanks to the linear rulers produced at high quality standards in special production facilities.
Sliding front support arms with stopper, scaled according to the metric system, allows more precise and easier bending operations.
This is the semi-automatic laser-based bending angle measuring device enables the user to determine the exact bending angle for press brakes by a built-in semiconductor laser with line optics and the 1/3” CMOS-camera together with strain gauges – and it works contactlessly.
The bending angle is measured by scanning the projection of the laser beam to the surface of the sheet metal with the CMOS camera. The angle between the laser and the viewing axis of the camera defines the correlation between the position of the line in the camera image and the angle between the sensor and the sheet metal. With a second sensor at the opposite site the bending angle is calculated.
It is mounted on the press brake under an angle of 45° to the die in a working distance of 160-300 mm below the die. It is moveable along the die manually (or automatically). Due to its mounting position the measuring range is 0° to 180°. For each measuring position there are 2 sensors needed.
The sensor accuracy is better than ±0.1°. The system accuracy is influenced by the control, the machine accuracy, the tools and the material. To increase the bending accuracy the sensors were calibrated after mounting. So, the mounting errors are reduced.
The result is a bending angle with a never seen precision just after one bending step regardless of if differences in material properties such as thickness or other.
The first advantage of this system is allowing the bending of complex shapes easily and accurately within view, especially Z-bends or narrow parts. Complete quality control is possible with this system without any additional time and with maximum accuracy and reproducibility.
KEBA KeMes A200 device procures to see the angles that it measures, on your controller’s screen while communicating with it’s smart Bluetooth USB dongle. It is located on punch easily by the help of the magnets which are inside of it. Device calculates the current angle while bending under favor of lasers which are spreads on a single source. KeMes A200 is easy to use and it has 2 mods which names are “Machine” and “Manual” can make optionally single measurement, continuous measurement and automatic measurement which is called “Machine” mod. The aim of machine mod is analyzing upper beam movements. It can be charged with USB cable and its adapter and its battery life is about 6 hours.
ErTouch controller instantly shows data that is received from sheet with the aid of KEBA integration. After bending is over, ErTouch offers chance to enter correction angles by comparing the angle measured by KeMes A200 and the angle programmed by user. This devices measurement range is between 30° and 150° and its measurement precision is ±0.2°. It has 162 mm width, 48.5 mm height, 15.3 mm depth and measurement results is shown on its high-contrast OLED display.
X1, X2, R1, R2, Z1, Z2 - 6 Axis ATF type back gauge system is an option that offers fast and precise work for maximum productivity.
Thus, it ensures that every point of the bent part is at an equal bending angle.
Thus, it ensures that every point of the bent part is at an equal bending angle.
Thus, it ensures that every point of the bent part is at an equal bending angle.
Thus, it ensures that every point of the bent part is at an equal bending angle.
It is very easy to install as it is installed and removed from the promecam system to which the upper mould is attached.
It is used by fixing to the upper jaw.
ERMAKSAN is setting new limits in the sheet metal processing machine controllers field by combining its know-how with cutting-edge technology, backed by highly skilled manpower and half a century of experience in the sheet metal processing machinery industry.
GENERAL SPECIFICATIONS
Offline Software
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
ERMAKSAN press brakes
This function is very practical when the machine is used by more than one operator and the height adjustment of the controller needs to be changed frequently. The controller can be easily moved up and down, left and right, forwards and backwards, providing a comfortable working environment for the operator.
Automatic skid lubrication system extends the life of the machine's skidding system; The oil in the automatic lubrication unit reservoir provides lubrication of the desired area through the grease pump, distributor and hoses in certain periods.
This system prevents deformation of the bent sheet due to the flexing of the skirt share. It also provides a comfortable and easy bending by lifting the sheet from the bottom by following the bending path.
If the object is moved out of the way, the jaw continues its movement. Once calibrated, it automatically adjusts the height when the upper mould is changed.
If the object is moved out of the way, the jaw continues to move. Height adjustment is done manually.
If the object is moved out of the way, the jaw movement continues. If the object continues to stand in between, the jaw movement continues at slow speed (manually).
The system, which can also be used as front finger protection, stops the movement of the upper jaw when it detects any object. If the object is removed, the jaw continues its movement. If the object continues to stand in between, the jaw movement continues at slow speed (manually).
If the object is moved out of the way, the jaw movement continues. If the object continues to stand in the way, the jaw movement continues at a slow speed (manually).
In order to facilitate work processes and prevent errors, the programme is loaded automatically by reading the code from the sheet or anywhere else. Thus, your production times are reduced and your productivity increases.
Ermaksan robotic integrated bending solution makes your production more cost-effective. You can equip your press brake with an industrial robot for maximum flexibility and productivity.
The IRIS Plus consists of a laser transmitter and receiver set mounted on the top beam of the press brake. The receiver unit includes a high-speed digital camera and image data processing system. This important device successfully performs real-time angle measurement and correction for the most demanding applications.