The beam’s downwards and return movements are ensured by means of springs. Thus, the machine works silently and does not create any noise pollution that may disturb the environment.
Hydraulic system and cylinders are not used in the machine. Since it is a completely mechanical machine, you can use it with less maintenance cost.
Since a servo motor with high energy efficiency is used in the machine, which does not require industrial oil, it is an environmentally friendly machine, standing out with its high power and low energy consumption.
Contrary to the known press brake, this machine does not have a throat. Performs full-length bends between the feet. It has no restrictions according to the hydraulic press.
An energy efficient servo motor is used. Motors do not operate when the upper beam is not moving. It provides an energy saving of 69%.
It has a strong body with dynamic and static rigidity processed with high precision.
This is the semi-automatic laser-based bending angle measuring device enables the user to determine the exact bending angle for press brakes by a built-in semiconductor laser with line optics and the 1/3” CMOS-camera together with strain gauges – and it works contactlessly.
The bending angle is measured by scanning the projection of the laser beam to the surface of the sheet metal with the CMOS camera. The angle between the laser and the viewing axis of the camera defines the correlation between the position of the line in the camera image and the angle between the sensor and the sheet metal. With a second sensor at the opposite site the bending angle is calculated.
It is mounted on the press brake under an angle of 45° to the die in a working distance of 160-300 mm below the die. It is moveable along the die manually (or automatically). Due to its mounting position the measuring range is 0° to 180°. For each measuring position there are 2 sensors needed.
The sensor accuracy is better than ±0.1°. The system accuracy is influenced by the control, the machine accuracy, the tools and the material. To increase the bending accuracy the sensors were calibrated after mounting. So, the mounting errors are reduced.
The result is a bending angle with a never seen precision just after one bending step regardless of if differences in material properties such as thickness or other.
The first advantage of this system is allowing the bending of complex shapes easily and accurately within view, especially Z-bends or narrow parts. Complete quality control is possible with this system without any additional time and with maximum accuracy and reproducibility.
KEBA KeMes A200 device procures to see the angles that it measures, on your controller’s screen while communicating with it’s smart Bluetooth USB dongle. It is located on punch easily by the help of the magnets which are inside of it. Device calculates the current angle while bending under favor of lasers which are spreads on a single source. KeMes A200 is easy to use and it has 2 mods which names are “Machine” and “Manual” can make optionally single measurement, continuous measurement and automatic measurement which is called “Machine” mod. The aim of machine mod is analyzing upper beam movements. It can be charged with USB cable and its adapter and its battery life is about 6 hours.
ErTouch controller instantly shows data that is received from sheet with the aid of KEBA integration. After bending is over, ErTouch offers chance to enter correction angles by comparing the angle measured by KeMes A200 and the angle programmed by user. This devices measurement range is between 30° and 150° and its measurement precision is ±0.2°. It has 162 mm width, 48.5 mm height, 15.3 mm depth and measurement results is shown on its high-contrast OLED display.
X1, X2, R1, R2, Z1, Z2 - 6 Axis ATF type back gauge system is an option that offers fast and precise work for maximum productivity.
It is very easy to install as it is installed and removed from the promecam system to which the upper mould is attached.
It is used by fixing to the upper jaw.
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
This function is very practical when the machine is used by more than one operator and the height adjustment of the controller needs to be changed frequently. The controller can be easily moved up and down, left and right, forwards and backwards, providing a comfortable working environment for the operator.
This system prevents deformation of the bent sheet due to the flexing of the skirt share. It also provides a comfortable and easy bending by lifting the sheet from the bottom by following the bending path.
If the object is moved out of the way, the jaw continues its movement. Once calibrated, it automatically adjusts the height when the upper mould is changed.
If the object is moved out of the way, the jaw continues to move. Height adjustment is done manually.
If the object is moved out of the way, the jaw movement continues. If the object continues to stand in between, the jaw movement continues at slow speed (manually).
The system, which can also be used as front finger protection, stops the movement of the upper jaw when it detects any object. If the object is removed, the jaw continues its movement. If the object continues to stand in between, the jaw movement continues at slow speed (manually).
If the object is moved out of the way, the jaw movement continues. If the object continues to stand in the way, the jaw movement continues at a slow speed (manually).
In order to facilitate work processes and prevent errors, the programme is loaded automatically by reading the code from the sheet or anywhere else. Thus, your production times are reduced and your productivity increases.
Ermaksan robotic integrated bending solution makes your production more cost-effective. You can equip your press brake with an industrial robot for maximum flexibility and productivity.
The IRIS Plus consists of a laser transmitter and receiver set mounted on the top beam of the press brake. The receiver unit includes a high-speed digital camera and image data processing system. This important device successfully performs real-time angle measurement and correction for the most demanding applications.
GENERAL SPECIFICATIONS
ERMAKSAN press brakes