This technology eliminates the need to manually centre the laser beam inside the nozzle. Higher cutting quality is achieved by centring the beam by means of the camera in a few seconds.
With Industry 4.0 solutions, it provides the opportunity to create a Smart Factory with a fast and flexible structure, which enables innovation by increasing productivity in businesses, improves processes, and minimizes errors.
With its integrated sensor, PierceTec controls laser power and drilling duration in real time. PierceTec saves on cycle time and operating costs.
During cutting, possible collision between the laser cutting head and the displaced pieces is prevented, protecting the cutting head against damages. This feature ensures maximum safety while reducing downtime and hardware costs.
An automatic profile alignment system has been developed for precise profile cutting with a profile cutting table in machines with Fibermak pipe and profile cutting options. This feature prevents measurement drifts that may occur in profile cuts
With the philosophy of continuous improvement, Ermaksan engineers offer the most up-to-date version allowing you to get the most out of your machine.
This system, which is activated automatically when the cutting starts, filters the harmful air in the cutting area and gives it back to the
environment. Thus, a healthier working environment is provided.
With the frequency modulation used in sharp corners, it offers the opportunity to cut thick materials in steep corner cuts without melting and giving radius to the corner.
With the ProCutter 2.0 cutting head, you will no longer need to choose between high quality and high speed, because you can obtain both.
The cutting head runs smoothly at high laser powers thanks to its advanced cooling concept and extended travel paths.
Fluctuations in the quality of the material to be cut are resolved without any intervention of machine operator.
With this system, while the workpieces reach the operator, on the other hand, the slag sticking to the workpieces is prevented by the discharge of the resulting scrap pieces.
When the necessary infrastructure is created, it can also cut certain materials up to limited thicknesses with high pressure dry air without the need for any other auxiliary gas. Gas costs are saved.
Provides cooling of the relevant parts for continuity and precision in cutting. The laser unit is the collimation part in the cutting head and the part that provides cooling of the lens.
It has a water-based cooling system. It is used with IPG - YLS series resonators.
Automatic skid lubrication system extends the life of the machine's skidding system; The oil in the automatic lubrication unit reservoir provides lubrication of the desired area through the grease pump, distributor and hoses in certain periods.
• High accuracy Time / Cost analysis
• Nesting with minimum waste rates
• Cameraless terminal license standard
• 2D & 3D import from Solid with Cadlink
• High and effective programming speed
• Mtube in machines with pipe cutting option
• Use of multiple machines with single license
Your machine is cutting straight sheet metal while your operator saves time by connecting the pipe or profile to be cut on the loading & unloading trolley independent of the shuttle tables.
The pipe or profile fixed between the mirror and the spot is supported by intermediate support apparatus to ensure that the long parts rotate smoothly without deflection, which ensures quality cutting.
Pipe – In addition to the CAD/CAM software provided for flat sheet metal cutting, 3D CAD/CAM software is provided where pictures of pipes and profile parts can be drawn and/or loaded, desired holes and figures can be drilled, nesting and cutting simulation can be performed in addition to our machines supplied with profile cutting option.
The system is a parametric system that allows the user to change the values of any previously performed operations, including changes in the initial parameters of each pipe (extension, shortening, diameter change). Once the design phase is complete, the user can simulate the optimization of the path followed by the pipe (nesting) and the cutting head. The software will directly create the NC program to send this optimization to the machine.
This feature ensures maximum safety while reducing downtime and hardware costs
Laser center adjustment camera is installed into the interior of the machine and this feature is activated by pressing a single button on the operator panel. It can also detect nozzle quality.
With this system, it is ensured that your profiles are realised within the acceptable tolerance range by preventing shifts during the processing process.
It consists of two movable tables. While processing on the table inside the machine continues, the other table can be loaded with sheet metal or machined parts can be collected. In this way, it allows continuous cutting. In addition to the shuttle table, full automatic loading and unloading systems may also be added.
For larger machines, it is removed from the side by design in order to reduce waiting time.
According to the selected sheet thickness and type, the system automatically selects and changes the defined nozzle.
Lots of companies around the world are investing to overcome the challenges of the near future, with the most advanced technology for smart manufacturing.
We strongly continue our mission to become the pioneer of the era of smart manufacturing with our strong R & D infrastructure and innovative approach. At Ermaksan, we have many solutions that can help you realize, and accelerate, your Industry 4.0 ambitions. With this approach, developed the ER 4.0 software to make your company a modern smart factory and gain an advantage in the market
Step up to a new manufacturing concept by integrating the smart manufacturing systems and optimizing the manufacturing processes with minimum cost and maximum efficiency. This is a good time for manufacturers to take advantage of Industry 4.0 solutions of Ermaksan, which offers a wide range of opportunities.
As Ermaksan, we are a strategic partner with a comprehensive solution alongside your company to step to the next level.
Ermaksan's high strength; The fiber laser family offers users single mode and multi-mode options, while also providing excellent power; It also guarantees stability, high efficiency and beam quality.
It facilitates 3D CAD/CAM design and cutting of standard profiles, including square or round pipes. The automatic and semi-automatic features of 3D nesting software maximize the use of materials and optimize CNC code with anti-collision technology.
This system is a combination of automatic, semi-automatic and manual insertion, providing great flexibility and optimum performance.
Automatic sheet loading, collecting, and stacking processes are easily performed in this machine.
TOWERMAK Tower Type Loading Unloading System
TOWERMAK is used for unmanned loading and unloading of 1500x3000 mm sheet metals for laser cutting machines. The system provides a high level of reliability, flexibility, and ease of use. With the automatic laser system, you can increase your production capacity by more than 60% depending on the type, thickness, size, nesting, etc. of the material. By incorporating smart laser automation into your metal
processing departments, you streamline many functions of your factory as well as invest in savings.
FULLY AUTOMATED SYSTEM
The system can operate in a full-automatic manner by automatically loading the appropriate sheet metal and suitable cutting parameters for each material. Therefore, you can perform mass production and minimize time losses.
MASS PRODUCTION
By minimizing the operator-induced errors, a high-quality production process is carried out much faster.
FLEXIBILITY
It is designed with a flexible production focus for users who want to process different types of materials easily and without burrs.
FACTORY AUTOMATION
Fibermak laser cutting machine, which works in full harmony with tower loading and unloading systems, increases production quality
and productivity, and provides your business with a competitive advantage
EASE OF USE
In addition to efficient and fast operation, there are simple language options and easy programming to facilitate the operator's
work. With this structure, it offers easy and reliable production management.
INTEGRATED WITH FIBERMAK
It is possible to integrate the most suitable TOWERMAK loading and unloading system into existing FIBERMAK laser cutting machines
for our customers who would like to automate their laser cutting processes.
This feature prevents measurement drifts that may occur in profile cuts.
If there is an obstacle to cutting at the point selected by the image processing method, the cutting offset is made by detecting it on the image.
Thus, the center adjustment is made thanks to the declared commands. During center setting, the nozzle loses its circular shape. If this situation exceeds the tolerance that will affect the cutting, a warning will appear and a nozzle change request is made.
By assigning the jobs added to the work list to the sheet metals detected via the camera, it allows defining which part will be cut on which sheet. (Auto MultiSheet)
For angled welding operations of 45 degrees or less, it is possible to cut angularly in a planar manner to open a welding groove.
Maxphotonics PRO-Series stands as the flagship of the Max family's CW lasers, integrating the most advanced technology and laser cutting expertise. Designed for the most demanding markets, the PRO-Series delivers top-notch performance where excellence is essential.
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Maxphotonics ELITE-Series is a laser source that balances cost and performance effectively. It incorporates widely used and well-qualified optical components to achieve good cost-effective performance without sacrificing reliability.
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